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Jungheinrich DFG 540s

Series: Jungheinrich Forklift

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With the DFG 540s, Jungheinrich offers a model from the Jungheinrich Forklift series. The engine has a displacement of 4,401.6 cm³. Rated speed is 2,200 rpm. The unladen weight is 6,279 kg. The wheelbase measures 1,987.3 mm. Ground clearance is 190.2 mm. Top speed is 22.5 km/h. Lifting capacity is 4,000 kg. The fuel is diesel. Lift height is 3,500 mm. The engine fitted is the 1104C-44. The mast is a Standard type. The Jungheinrich Forklift series covers 62 models. Unladen weight within it ranges from 2,800 to 13,600 kg; the DFG 540s sits in the lower part of that range with 6,279 kg. Its immediate neighbours are the EFG 535 below it with 5,800 kg and the EFG 540 above it with 6,600 kg. Lifting capacity within it ranges from 1,300 to 9,000 kg; here the DFG 540s sits in the lower part of that range with 4,000 kg. 577 Jungheinrich models across 15 series are on record.

Jungheinrich DFG/TFG – diesel and LPG trucks on a shared platform, with mast rollers and chain elongation as key wear points

Jungheinrich clearly separates its IC-engine trucks by fuel: "DFG" marks the diesel trucks, "TFG" the otherwise identical LPG variants — both lines largely share chassis and mast and differ mainly in the power unit, often rugged Kubota industrial engines.

Read on 4 more paragraphs

The digits after the code in practice indicate the capacity class, with the last two digits usually marking capacity in hundreds of kilograms and the leading digit the series generation — visible on models such as DFG 316, DFG 425 and DFG 670, and their TFG counterparts from TFG 660 to TFG S80.

Models recorded here span own weights of 3,000 to 13,600 kg, capacities of 1,600 to 9,000 kg, and lift heights of 3,000 to 6,570 mm, with engines of 1,999 to 5,737 cm³ displacement — the bucket covers light through heavy diesel/LPG trucks.

On the mast and lift chain, a used-buy check should also cover the mast rollers' condition and chain elongation: a stretched lift chain comes off its sprockets more easily and, once it exceeds the manufacturer's limit, should be replaced outright rather than simply re-tensioned.

For a used truck, beyond mast condition, check the Kubota engine's condition (oil consumption, cooling system) and, on LPG models, the tightness of the tank-exchange system and vaporiser. Cross-checking operating hours against the maintenance book is worthwhile given how long-lived Jungheinrich chassis tend to be.

Sources: SpecCodex register, model data: Jungheinrich Forklift

Technical data

Engine

Engine model1104C-44correct
Fueldieselcorrect
Rated speed2,200 rpmcorrect
Displacement4,401.6 cm³correct

Dimensions and weights

Width1,402.1 mmcorrect
Wheelbase1,987.3 mmcorrect
Ground clearance190.2 mmcorrect
Unladen weight6,279 kgcorrect

Drivetrain and chassis

Tyre typesuperelasticcorrect
Top speed22.5 km/hcorrect
Turning radius2,660 mmcorrect

Working data

Lifting capacity4,000 kgcorrect
Lift height3,500 mmcorrect
Mast typestandardcorrect

Other data

Lift speed31.8 m/mincorrect
Load centre500.1 mmcorrect
Mast tilt back6°correct
Mast tilt forward7°correct

More machines with this engine (Perkins 1104C-44, 74)

Frequently asked questions

How much does the Jungheinrich DFG 540s weigh?

The unladen weight is 6,279 kg.

What engine does the Jungheinrich DFG 540s have?

4,402 cm³ displacement, diesel.

How fast does the Jungheinrich DFG 540s go?

Top speed is 22.5 km/h.

What is the load capacity of the Jungheinrich DFG 540s?

Load capacity is 4,000 kg at a 500 mm load centre, lift height 3,500 mm.

What to check before buying

  • Check the hour meter against the service records — a replaced instrument is the most common gap.
  • Compare the data plate and chassis number with the papers.
  • Check the weights in the papers against the figures here — attachments change them.
  • Load the hydraulics and watch for sag.
  • Ask about parts availability for this build year — the running costs hang on it.

A general list for this type of machine — no substitute for an inspection or an appraiser.

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This page carries 18 individual figures for this model. They come from 2 recorded sources; every figure can be traced there. What we cannot document is not here — we leave gaps open rather than estimate them.

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Other models in this series

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Forklift in 3D section

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