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Jungheinrich DFG 545s

Series: Jungheinrich Forklift

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The DFG 545s from Jungheinrich is part of the Jungheinrich Forklift series. The engine with a displacement of 4,401.6 cm³. Rated speed is 2,200 rpm. The unladen weight is 6,669 kg. The wheelbase measures 1,987.3 mm. Ground clearance is 190.2 mm. Top speed is 22.5 km/h. Lifting capacity is 4,500 kg. The fuel is diesel. Lift height is 5,270 mm. The engine fitted is the 1104C-44. The mast is a Triplex type. The Jungheinrich Forklift series covers 62 models. Unladen weight within it ranges from 2,800 to 13,600 kg; the DFG 545s sits in the lower part of that range with 6,669 kg. Its immediate neighbours are the EFG 540 below it with 6,600 kg and the EFG 545 above it with 6,950 kg. Lifting capacity within it ranges from 1,300 to 9,000 kg; here the DFG 545s sits in the middle of that range with 4,500 kg. 577 Jungheinrich models across 15 series are on record.

Jungheinrich DFG/TFG – diesel and LPG trucks on a shared platform

Jungheinrich clearly separates its IC-engine trucks by fuel: "DFG" marks the diesel trucks, "TFG" the otherwise identical LPG variants — both lines largely share chassis and mast and differ mainly in the power unit, often rugged Kubota industrial engines.

Read on 3 more paragraphs

The digits after the code in practice indicate the capacity class, with the last two digits usually marking capacity in hundreds of kilograms and the leading digit the series generation — visible on models such as DFG 316, DFG 425 and DFG 670, and their TFG counterparts from TFG 660 to TFG S80.

Models recorded here span own weights of 3,000 to 13,600 kg, capacities of 1,600 to 9,000 kg, and lift heights of 3,000 to 6,570 mm, with engines of 1,999 to 5,737 cm³ displacement — the bucket covers light through heavy diesel/LPG trucks.

For a used truck, beyond mast condition, check the Kubota engine's condition (oil consumption, cooling system) and, on LPG models, the tightness of the tank-exchange system and vaporiser. Cross-checking operating hours against the maintenance book is worthwhile given how long-lived Jungheinrich chassis tend to be.

Sources: Kennwerte der Modelle Jungheinrich Forklift, - Jungheinrich (offiziell): DFG-Dieselstapler, - Jungheinrich Österreich: DFG/TFG-Baureihe

Technical data

Engine

Engine model1104C-44correct
Fueldieselcorrect
Rated speed2,200 rpmcorrect
Displacement4,401.6 cm³correct

Dimensions and weights

Width1,402.1correct
Wheelbase1,987.3correct
Ground clearance190.2correct
Unladen weight6,669 kgcorrect

Drivetrain and chassis

Tyre typesuperelasticcorrect
Top speed22.5 km/hcorrect
Turning radius2,660 mmcorrect

Working data

Lifting capacity4,500 kgcorrect
Lift height5,270 mmcorrect
Mast typetriplexcorrect

Other data

Lift speed31.8 m/mincorrect
Load centre500.1 mmcorrect
Mast tilt back6°correct
Mast tilt forward7°correct

More machines with this engine (Perkins 1104C-44, 74)

Frequently asked questions

How much does the Jungheinrich DFG 545s weigh?

The unladen weight is 6,669 kg.

What engine does the Jungheinrich DFG 545s have?

4,402 cm³ displacement, diesel.

How fast does the Jungheinrich DFG 545s go?

Top speed is 22.5 km/h.

What is the load capacity of the Jungheinrich DFG 545s?

Load capacity is 4,500 kg at a 500 mm load centre, lift height 5,270 mm.

What to check before buying

  • Check the hour meter against the service records — a replaced instrument is the most common gap.
  • Compare the data plate and chassis number with the papers.
  • Check the weights in the papers against the figures here — attachments change them.
  • Load the hydraulics and watch for sag.
  • Ask about parts availability for this build year — the running costs hang on it.

A general list for this type of machine — no substitute for an inspection or an appraiser.

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This page carries 18 individual figures for this model. They come from 2 recorded sources; every figure can be traced there. What we cannot document is not here — we leave gaps open rather than estimate them.

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Other models in this series

Sources: [1] [2]

Forklift in 3D section

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